The Jig To make the jig, cut four pieces
of stock for the sides. Rabbet joints at the ends of two of the pieces help align
them during glue-up, as shown in the main drawing. (Note: Size the pieces for
the box so it clears the blade once it's attached to the runner, as illustrated
in the detail at right).
Add Bottom To strengthen the sides of the box, I glued a piece of
¼" hardboard to the bottom. Finally, glue and screw the box to a wood runner.
Note: To cut accurate miters with this jig, it's critical to make sure the box
is square and sits at a 45° angle to the blade. (I used a plastic triangle
to set the position of the box.) |
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